Cargo netting is a versatile and essential tool for securing loads during transportation, offering safety, durability, and adaptability across various industries. From securing cargo in pickup trucks to ensuring safe transport in aviation and military operations, cargo nets are indispensable for both professional and personal use. This comprehensive guide explores the types of cargo netting, their applications, customization options, and detailed installation instructions to help you choose and use the right cargo net for your needs.

What is Cargo Netting?

Cargo netting is a specialized system made from durable, flexible materials designed to secure loads during transport. Unlike traditional tie-down methods like ropes or bungee cords, cargo nets provide even coverage, ensuring stability and safety for a wide range of cargo types. They are constructed from materials such as polyester, nylon, polypropylene, or Kevlar, with various attachment points like hooks, grommets, or D-rings to secure them to vehicles or other structures. Cargo nets are used in industries ranging from trucking and aviation to recreational activities like camping and off-roading.

The primary benefits of cargo netting include:

• Safety: Prevents cargo from shifting or falling, reducing risks to drivers and others on the road.
• Versatility: Adaptable to various load sizes and shapes, from small personal items to heavy industrial equipment.
• Ease of Use: Quick to install and adjust, saving time compared to individual straps.
• Durability: Made from UV-resistant, weatherproof materials to withstand harsh conditions.

This guide will dive into the different types of cargo netting, their applications, customization options, and how to install them properly to maximize their effectiveness.

Types of Cargo Netting

Cargo netting comes in various forms, each designed for specific applications and load requirements. The choice of netting depends on the material, construction, and attachment options. Below are the primary types of cargo netting available:

1. Polyester Webbing Cargo Nets

Polyester is the most common material for cargo nets due to its strength, low elasticity, and resistance to UV rays, abrasion, and water. These nets are ideal for heavy-duty applications where minimal stretch is required to keep cargo secure.

• Key Features:
  • High tensile strength (e.g., up to 3,000 pounds for 2-inch webbing).
  • UV and water resistance, preventing mold and mildew.
  • Available in 1-inch or 2-inch webbing widths with mesh sizes ranging from 2 to 8 inches.
  • Common attachment options include wire hooks, flat hooks, snap hooks, grommets, and E-track fittings.
• Applications:
  • Securing cargo in pickup truck beds and enclosed trailers.
  • Heavy-duty transport for commercial fleets.
  • Industrial applications like securing pallets or machinery.

Polyester nets are less elastic than nylon, making them ideal for rigid load security but less suitable for irregularly shaped cargo.

2. Nylon Webbing Cargo Nets

Nylon is known for its high tensile strength and elasticity, allowing it to stretch under pressure. This makes nylon cargo nets suitable for securing uneven or bulky loads.

• Key Features:
  • High elasticity, accommodating irregular shapes.
  • Strong but less UV-resistant than polyester, so better suited for indoor or short-term outdoor use.
  • Available with similar attachment options as polyester nets, including loops, snap hooks, and D-rings.
• Applications:
  • Securing oddly shaped cargo in vehicles like vans or SUVs.
  • Temporary setups for events or recreational activities.
  • Light to medium-duty transport needs.

Nylon nets are less durable in prolonged outdoor conditions due to UV degradation but are excellent for flexible load securement.

3. Polypropylene Webbing Cargo Nets

Polypropylene is a lightweight, cost-effective material suitable for light-duty applications. It is water-resistant but less strong than polyester or nylon.

• Key Features:
  • Lightweight and easy to handle.
  • Water-resistant, ideal for indoor or light outdoor use.
  • Lower breaking strength, typically not exceeding 1,000 pounds.
  • Available in various mesh sizes and attachment options like plastic hooks or grommets.
• Applications:
  • Securing groceries, camping gear, or other light loads in personal vehicles.
  • Indoor storage solutions for warehouses or retail.
  • Temporary barriers for events or sports activities.

Polypropylene nets are budget-friendly but not recommended for heavy or long-term outdoor use.

4. Kevlar Webbing Cargo Nets

Kevlar is an ultra-durable, high-strength material used for specialized applications requiring extreme durability and resistance to wear.

• Key Features:
  • Exceptional strength, often used in military or aviation settings.
  • Resistant to cuts, abrasions, and extreme temperatures.
  • Custom configurations with heavy-duty hardware like steel snap hooks or grommets.
• Applications:
  • Military cargo securement for tanks, Hummers, or aircraft.
  • Aviation cargo hold netting.
  • Industrial lifting nets for heavy machinery or equipment.

Kevlar nets are expensive but offer unmatched durability for high-stakes applications.

5. Bungee Cargo Nets

Bungee nets are made from elastic cords, providing flexibility to accommodate bulky or irregularly shaped cargo. They are typically used for lighter loads.

• Key Features:
  • High elasticity, ideal for conforming to odd shapes.
  • Often equipped with removable plastic hooks for versatile attachment.
  • Mesh sizes vary, but typically larger (4–8 inches) to allow stretch.
• Applications:
  • Securing luggage, coolers, or sports equipment in pickup trucks or SUVs.
  • Temporary setups for camping or recreational vehicles.
  • Light-duty transport for personal use.

Bungee nets are less durable than webbing nets and are not suitable for heavy or high-speed transport.

6. Knotted and Knotless Netting

Cargo nets can be constructed as knotted or knotless, affecting their strength and flexibility.

• Knotted Netting:
  • Features knots at the intersections of twine, providing rigidity and strength.
  • Cost-effective and repairable by retying knots.
  • Suitable for sports barriers, cargo containment, and light industrial applications.
• Knotless Netting:
  • Made without knots, offering a smoother appearance and flexibility.
  • Ideal for applications requiring a cleaner look, like display nets or safety barriers.
  • More expensive but easier to handle for certain applications.

Both types are available in various materials and are chosen based on aesthetic and functional needs.

Applications of Cargo Netting

Cargo netting is used across a wide range of industries and scenarios due to its versatility and reliability. Below are some key applications:

1. Trucking and Transportation

Cargo nets are widely used in the trucking industry to secure loads in flatbed trailers, enclosed trailers, and pickup truck beds. They prevent cargo from shifting or falling, ensuring compliance with safety regulations and reducing the risk of fines for unsecured loads. Heavy-duty polyester or Kevlar nets are common for commercial fleets, while bungee or polypropylene nets are popular for personal vehicles.

• Examples:
  • Securing construction materials, furniture, or pallets in flatbed trucks.
  • Preventing groceries or personal items from sliding in pickup truck beds.
  • Ensuring compliance with Department of Transportation (DOT) regulations for load securement.

2. Aviation

In aviation, cargo nets are critical for securing cargo in aircraft holds. Kevlar or polyester nets are used to withstand the stresses of flight and ensure cargo remains stable during turbulence. Custom nets are often designed to fit specific aircraft models, such as Cessna cargo holds.

• Examples:
  • Securing luggage or equipment in commercial and private aircraft.
  • Military aviation for transporting supplies or equipment.

3. Military and Defense

Military applications require robust cargo nets, often made from Kevlar or heavy-duty polyester, to secure equipment on tanks, Hummers, or transport vehicles. These nets are designed to meet stringent U.S. Military standards and can handle extreme conditions.

• Examples:
  • Securing ammunition, supplies, or personnel gear on military vehicles.
  • Lifting nets for helicopter transport of heavy equipment.

4. Recreational and Personal Use

Cargo nets are popular for personal vehicles like SUVs, vans, and pickup trucks, especially for outdoor enthusiasts. They are used to secure camping gear, sports equipment, or luggage during road trips or off-road adventures. Bungee nets are particularly common for their ease of use and flexibility.

• Examples:
  • Securing coolers, tents, or beach chairs in a pickup truck for a camping trip.
  • Organizing groceries or tools in the back of a van or SUV.

5. Industrial and Warehouse Applications

In warehouses, cargo nets are used for safety and organization, such as securing items on shelves or creating barriers to prevent falls. Custom nets can be tailored to fit specific storage systems or equipment.

• Examples:
  • Mezzanine netting to prevent items from falling in warehouses.
  • Containment nets for machinery or tools in industrial settings.

6. Unique and Creative Applications

Beyond traditional uses, cargo nets are employed in creative ways, such as obstacle course climbing walls, fire truck hose bed covers, or even zoo exhibit barriers. Their versatility allows for innovative applications in various fields.

• Examples:
  • Climbing nets for military training or adventure races.
  • Netting for securing wine crates during transport.
  • Barrier nets for TV or movie set props.

Custom Cargo Netting Options

Custom cargo nets are designed to meet specific needs, offering flexibility in size, material, hardware, and configuration. Below are key customization options to consider:

1. Material Selection

Choose from polyester, nylon, polypropylene, or Kevlar based on the application. For outdoor use, polyester or Kevlar is recommended for UV and weather resistance. Nylon is better for flexible, indoor applications, while polypropylene suits light-duty needs.

2. Webbing Width and Mesh Size

Webbing widths typically range from 1 to 2 inches, with wider webbing offering greater strength. Mesh sizes (e.g., 2, 4, or 8 inches) determine the net’s ability to secure small or large items. Smaller mesh sizes are ideal for loose cargo, while larger meshes suit bulky items.

3. Attachment Hardware

Attachment options include:

• Hooks: Wire hooks, flat hooks, snap hooks, or plastic hooks for versatile attachment.
• Grommets: Allow for adjustable tie-down points using ropes or bungee cords.
• D-Rings and E-Track Fittings: Provide secure attachment to vehicle anchor points or E-track systems.
• Loops or Tabs: Sewn into the net for specific anchor points.
• Ratchets or Cam Buckles: Enable adjustable tension, with ratchets offering higher tension for heavy loads and cam buckles preventing overtightening for fragile cargo.

Custom hardware can be fabricated for unique applications, such as military or aviation needs.

4. Size and Dimensions

Custom nets can be tailored to fit any vehicle or cargo space, from small SUV cargo areas to large flatbed trailers. Provide precise measurements of the cargo area or load to ensure a perfect fit.

5. Color and Branding

Many manufacturers offer color options like black, olive drab, or bright colors like red and blue. Some allow branding with logos or specific color schemes to match company aesthetics.

6. Additional Features

• Waterproofing: Some nets, like Gladiator’s waterproof cargo nets, feature rip-stop mesh for added weather resistance.
• Zippered Enclosures: For secure containment, especially in industrial or vehicle applications.
• Sail Track Systems: Allow easy attachment and removal for frequent use.
• UV Treatment: Enhances durability for outdoor use.

To order a custom net, contact manufacturers like US Cargo Control, US Netting, or Gladiator Cargo Nets, providing details on size, material, hardware, and application. Many offer free quotes and engineering drawings to ensure the net meets your specifications.

Installation Guide for Cargo Netting

Proper installation is critical to ensure a cargo net performs effectively. Below is a step-by-step guide to tying a cargo net onto a truck or trailer, based on industry best practices.

Step 1: Choose the Right Cargo Net

Select a net that matches your vehicle and cargo needs. Consider:

• Size: Measure the cargo area (e.g., truck bed or trailer) to ensure the net fits. For example, a standard pickup truck bed may require a 4×6-foot net.
• Material: Polyester for heavy-duty or outdoor use, bungee for light, irregular loads.
• Attachment Points: Ensure the net’s hardware (hooks, grommets, etc.) is compatible with your vehicle’s anchor points (D-rings, E-track, or side rails).
• Tensioning Device: Ratchets for heavy loads, cam buckles for fragile cargo.

Step 2: Prepare the Cargo and Vehicle

• Inspect the Cargo: Ensure items are stable and evenly distributed to prevent shifting.
• Check Anchor Points: Verify that D-rings, E-track, or side rails are secure and free of damage.
• Clear Debris: Remove any objects that could interfere with the net’s placement.

Step 3: Position the Cargo Net

• Unfold the net and lay it over the cargo, ensuring even coverage.
• Start with the non-adjustable side (if applicable) to anchor the net securely.

Step 4: Attach the Net to Anchor Points

• For Hook-Based Nets:
  • Attach hooks to D-rings, side rails, or other anchor points, starting with the non-adjustable side.
  • Work around the cargo, securing each hook to ensure even tension.
• For Grommet-Based Nets:
  • Thread ropes or bungee cords through grommets and tie them to anchor points.
  • Adjust the net to cover the load evenly, ensuring no loose sections.
• For E-Track or L-Track Nets:
  • Clip E-track or L-track fittings into the corresponding slots on the vehicle’s track system.
  • Ensure all fittings are locked securely.

Step 5: Tighten the Net

• Using Ratchets:
  • Pull the slack through the ratchet mechanism.
  • Crank the ratchet to tighten the net until the cargo is secure, avoiding overtightening.
• Using Cam Buckles:
  • Pull the strap through the cam buckle and press to lock.
  • Adjust tension manually to secure the cargo without damaging it.
• Check that the net is snug and there are no gaps where cargo could shift.

Step 6: Inspect and Test

• Walk around the vehicle to ensure all attachment points are secure and the net is evenly distributed.
• Gently shake the cargo to confirm it is stable.
• Double-check for any loose straps or hooks that could come undone during transport.

Step 7: Drive Safely

• Monitor the cargo during stops to ensure the net remains secure.
• Avoid sudden stops or sharp turns, which could stress the net or cargo.

Tips for Successful Installation

• Use Quality Hardware: Ensure hooks, D-rings, or E-track fittings are rated for the load’s weight.
• Avoid Overloading: Check the net’s breaking strength (e.g., 3,000 pounds for polyester webbing) and do not exceed it.
• Regular Maintenance: Inspect nets for wear, fraying, or damaged hardware before each use.
• Store Properly: Fold and store nets in a dry, cool place to extend their lifespan.

For custom nets with unique configurations, consult the manufacturer’s instructions or contact their support team for guidance.

Choosing the Right Cargo Net

To select the ideal cargo net, consider the following factors:

• Load Type and Weight: Heavy loads require polyester or Kevlar nets with high breaking strength, while light loads can use bungee or polypropylene nets.
• Vehicle Type: Ensure the net fits the vehicle’s cargo area, whether it’s a pickup truck, trailer, van, or aircraft.
• Environmental Conditions: For outdoor use, choose UV- and water-resistant materials like polyester or Kevlar.
• Attachment Points: Match the net’s hardware to the vehicle’s anchor system (e.g., E-track, D-rings, or side rails).
• Budget: Polypropylene and bungee nets are cost-effective for light-duty use, while Kevlar and custom polyester nets are pricier but more durable.

If you’re unsure about your needs, contact a reputable supplier like US Cargo Control, US Netting, or Gladiator Cargo Nets for expert advice. Many offer consultation services to design the perfect net for your application.

Maintenance and Care for Cargo Netting

To ensure longevity and safety, maintain your cargo net with these tips:

• Inspect Regularly: Check for fraying, tears, or damaged hardware before each use.
• Clean Properly: Wash with mild soap and water to remove dirt or debris, and air-dry to prevent mold.
• Store Correctly: Keep nets in a dry, cool environment away from direct sunlight.
• Replace When Necessary: Retire nets showing significant wear or damage to avoid failure during transport.

Conclusion

Cargo netting is a critical tool for securing loads across various industries and personal applications. With options like polyester, nylon, polypropylene, Kevlar, and bungee nets, you can find or customize a net to meet your specific needs. From trucking and aviation to recreational and creative uses, cargo nets offer unmatched versatility, safety, and ease of use. By understanding the types, applications, customization options, and proper installation techniques, you can ensure your cargo remains secure and your operations run smoothly.

For custom solutions, reach out to trusted manufacturers like US Cargo Control, US Netting, or Gladiator Cargo Nets to design a net tailored to your requirements. With the right cargo net and proper installation, you’ll have peace of mind knowing your load is safe, no matter the journey.